A CNC router, also called CNC Milling machine is actually a computerized Numerical Controlled machine that enables you to cut various materials utilizing a 3D cutting CAD/CAM software. The CAD/CAM converts your design into a tool path so your machine can create 3D shapes. It can cut various material, such as wood, foam, plastics and metals. When conversing regarding the axis of the router we refer to the movement of the Machine Woodworking in which it rotates. When talking concerning the axis we make reference to a fixed imaginary line for the measurement of the coordinates by which the router will cut.
It may rotate X, Y, and Z which means the device can move right to left horizontally (X-axis), front to back horizontally (Y-axis) and vertically all around (Z-axis), along with around itself. The working tool also provide an X-Y-Z axis motion. Adding rotation movements in other directions on top of that and you will have a 4 or even a 5-axis machine or maybe more.
In simple terms, a 3-axis router involves moving the cutting tool along 3 different axis, rendering it appropriate for parts and prototypes which are not too deep. A 4-axis router adds another rotary axis movement called “A axis”, as well as a 5-axis CNC router involves movement from the cutting tool along 5 different axis simultaneously (2 additional axis).
There is a conception that more complex cuts are only able to be produced with the 5 or even more axis machine, but is it a misconception or otherwise not? We should be able to perform just about any cut using a 3-axis router, a lot more complex shapes. However, the 5-axis has the capacity to machine on all five sides of a piece simultaneously, thus contributes to the flexibleness and capabilities from the machine operator, shortening machining time. As an example, seeking to machine a game dice, if employing a 3-axis router, the device will only be capable of cut one side from the dice in one operation. The operator will likely then need to turn the dice to machine one other sides, performing a new set-up, sometimes needing to change the tool bit. Utilizing a 5-axis, the device can cut all 5 sides from the dice at the same time, having to turn the dice just one single more hours for your 6th face.
Getting the additional 2 axis and a larger x-axis on the 5-axis CNC router allows to shorten the project time as well as in order to handle larger parts, but simultaneously, possessing a longer x-axis can result in less stability and accuracy and calls for the entire attention of the operator. So, on one hand we have machines that can create certain more advanced shapes faster, thus is much more efficient, but concurrently, those are less affordable and much more complicated machines to function and keep.
So, the number of axis of the CNC router machine should we need? The preference depends on the particular manufacturing application needed and the outcome required. Below are a few instances where the 5-axis router might be used over a 3 or 4-axis:
You possess an unusual out from the norm shaped piece to make. Should you are in need of greater cutting speed (A 5-axis you are able to perform cut in just one single set-up rather than being forced to stopping and starting the tool repeatedly with a 3-axis, turning the shape to machine it on all sides)
If you wish to save money on working area (One 5-axis machine can replace several 3-axis machines running simultaneously). Occasionally where using a 5-axis CNC router is not really enough and rather, you would probably need a 3-D printer or both. Sometimes, a 3-D printer is a lot easier to use and contains less limitations when producing a shape, however it is less precise compared to a router and is limited using the material it can use, mostly confined to thermoplastics and resin.
The end result is that you get similar quality results with both 3-axis and 5-axis routers, however, if speed is of a major essence, you might want to consider the 5-axis. Bear in mind the latest requires harder operation, leads to more wear and tear, and is more costly.
In case you have a 3D model you want to design and it is either too large or too thick to become machined as a result of height or cutter length restrictions or the foam material not being thick enough, the form could be sliced into sections. Each slice is going to be machined separately making use of the router and so the pieces could be glued together. The machined parts may then be sanded and coated with protective hard shell and painted, that can also care for eliminating any visible grooves as a result of gluing. Routers could also be used to produce molds that may later be poured with concrete or polyurethane along with other casting materials.
CNC routers range between several inches of working area all the way approximately 50 feet in size. Every router utilizes a spindle – it is the motor that is certainly doing the particular cutting. Router’s spindles range between 1HP (horse power) to 20HP and above, and they can hold end mills (the driller) from 1/16″ up to 2″ and above. Different materials require different end mills and various cutting speeds. The denser the content the slower the cutting speed.
If you wish to develop a foam shape design that is certainly large as well as full scale you can use a small model, scan it utilizing a 3D scanner then transport it into the CNC router for machining, employing a specialty cutting phksdb that generates the part file. Using the scanner lets you convert any regular model to some live-size design. Any model may be scanned – a face, a sculpture, an automobile toy, train, boat, plain and anything you need larger. There is no need to visualize and imagine the way the 3D model may be like – the scanner can it for you personally.
The business is really a manufacturer and distributor of CNC hot wire foam cutters, laser cutters and CNC routers. The machines cut various types of foam including EPS, XPS, EPP, RenShapes, urethane, tooling foam, EVA, polyurethane, MDF, along with acrylics, plastics, wood and light metals. Through its subsidiary company, WeCutFoam the organization can also be providing foam cutting, machining and prototyping services creating signs, logo, dimensional letters, props, exhibits, displays, prototypes and more.
Jinan Quick CNC Router Co., Ltd. was founded in 2006, “Quick-Fulltek” is our subsidiary brand which was built in 2012. We have been producing and exporting CNC machines since 2006.Our company locates in Lingang economic develepment zone in Gaoxin district in Jinan, factory floor space is more than 15,000 square meters. We have more than 300 workers including 25 professional designers, 35 experienced after sale service engineers and 20 sales persons.
JINAN QUICK-FULLTEK CNC MACHINERY CO., LTD.
Address:No. 3600, West Airport Road,Gaoxin District, Jinan, China.
TEl : +86-531-85719477e
Mbl : +86-15628788693